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Copyright
by
Maisenbacher Diamonds
B.V.B.A.
B-2018
Antwerpen
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Until
the discovery of the first diamond deposits in South Africa, diamonds
had always be found in secondary deposits. This meant that they
could be encountered in eroded rock mostly near rivers and could
hence be easily won. Thus primitive methods like screening and washing
of the river bed were used in the beginning: Illustration From these
first methods, diamond recovery, building on global mine experience
(coal, ores), developed into sophisticated technology. The kimberlite
pipes were first worked in the open pit method (see also historical
diamond winning at the Big Hole / Kimberley).When open pit mining
from depths of up to 100 m, depending on local conditions, became
increasingly dangerous, a switch had to be made to underground mining
methods. Illustr.: Underground Here Chambering was the first development.
Variations of it are Block Caving and Block Caving Into Chutes ;
both are basically mere modifications of the chambering principle.Alluvial
deposits are worked in the open pit method. They resemble vast building
sites on which huge masses of earth are moved with gigantic machinery:
Illustr.De Beers have founded a subsidiary which engages exclusively
in the recovery of diamonds from the bottom of the sea: De Beers
Marine.All recovery methods have in common that, in the course of
continuous technologisation, they developed from exclusive manual
work to highly mechanised working methods and will continue to develop.
ProcessingProcessing is the separation of the diamonds from the
unwanted accompanying materials of the mined rock. In this connection
it is important to know that the diamond content itself, even of
highly diamondiferous deposits, seldom amounts to more than 1 :
25,000,000 . This means that a huge amount of rock has to be mined
to get to a few of these small precious objects. Concretely: To
get 1 ct of diamond, up to 5,000 kg of rock have to be mined and
processed (and then you don't even get every diamond in gem quality).
.Doesn't this already explain why diamonds are so precious? And
how does one get to all these stone under the debris?In suitable
stone crushers, the mined chunks of blue ground and kimberlite are
first1. Mechanically broken up. A cleverly thought-out design of
these plant prevents fracturing of the diamonds themselves. 2. Then
they pass through a screen into:3. Rotary washing pans, in which
they accumulate with other so-called heavy minerals, i.e. with those
of high density or high specific gravity. 4. Then they are concentrated
with electrochemical Flotation processes. 5. Via cylindrical screens
and vibrating grates the heavy mineral-"grains" pass to the: 6.
Grease-coated belts. Here the strong adhesion (sticking ability)
of the diamonds to grease is utilised, which stick despite the flushing
of the belts with water. 7. Finally the diamond-laced grease is
filled into containers and molten, with the grease running off and
the diamonds remaining behind.Excepting diamonds that will not stick:
on the one hand, such that are won from secondary marine deposits
and, due to long embedment in salty sand, have a skin; on the other
hand, such that have become encrusted in other secondary deposits.
First the adhering impurities have to be chemically removed in order
to recover the diamonds likewise with grease belts. In the late
fifties Russian engineers developed a completely new processing
method for diamonds, viz. the one with x-ray luminescence.A further
processing method for diamonds is electrostatic separation base
on the low electric conductivity of 99% of all diamonds, which above
all permits capturing even of the smallest specimens of diamonds.
.Some processes are sure to see further technological development
, contributing to better recovery and cost saving. It likewise appears
probable that entirely novel processes will be used in future.Following
these steps, the extracted diamonds will be rated according to quality
and sorted. Only the ones suited for jewellery will be "manufactured".
Industrial diamonds will not be included in our following survey.
This operation is followed by manufacturing of the diamonds.
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